palletizing and depalletizing

Pick & Place robotic

Pick & Place robotic

The low infeed Pick & Place palletizer provides capabilities for low to moderate rate applications at a price point allowing any production line to be automated. The palletizer is a fully integrated purpose built palletizing solution, as opposed to an assembly of a robot, guarding, end of arm tooling with separate controls. Full bottom support eliminates vacuum lifting. Options include pallet handling, sheets and liners, and load handling. Category 3 PLd safety rating with controlled entrance. 10-12 cases/min.

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Pick & Place robotic
Up to 10-12 cases per minute
able to handle every product type
easy to use

key features

Smallest footprint available for automatic palletizing

89” wide by 129” long

Modular Design

Configurable to fit in nearly any space. Three load exit or entrance sides are available for standard manual pallet jack handling of loads.

EasyStack® Software

TopTier palletizers can build any pallet pattern, with up to 99 patterns stored and instantly accessible. End users can easily create new patterns using the HMI touch screen common to both conventional and robotic models.

PLC

Allen Bradley controls with servo-controlled pick and place motion

9” PanelView HMI

Features an intuitive graphics interface to add patterns, modify patterns and tune machine functions

overview

SAFETY FIRST

TopTier’s robotic palletizers are a fully integrated purpose built palletizing solution, as opposed to an assembly of a robot, guarding, end of arm tooling with separate controls. Each frame element is an integral part of a Category 3 PLd controlled entrance safety enclosure. 100% bottom supporting row build and pick and place systems are integrated into the frame structure, including Allen Bradley controls. Safety is not an accessory. The integrated safety system with controlled entrance protocols prevent hazard until the safety system affirms safe conditions exist.
 

BOTTOM SUPPORT

Limitations of nearly all robotic pick to pallet solutions are products being palletized must be suitable for vacuum top picking with rate potential limited due to single case pick to pallet cycles. TopTier’s robotic models have overcome such limitations combining patented row building technology with an Allen Bradley servo-controlled row pick and place solution where product is 100% bottom supported until deposited on load. The resulting solution achieves higher rates, can handle nearly any product, and is delivered 100% assembled ready for work in the smallest and most configurable footprint available.

Robot Pick n Place palletizer by Robopac USA

TOPTIER

option & data sheet

Load Handling

Automated load exit is available with pallet conveyor of any length required for load accumulation.

Pallet Handling

Empty pallet handling consists of a pallet dispenser and systems to position a pallet at the load build. Pallets used by in industry vary in quality, height and design. Empty pallets are difficult to reliably transport due to inconsistencies in the pallet bottom. Pallet handling system positively position and square empty pallets using pusher systems and the pallet dispenser is a universal lift and separate design using forks to reliably support the pallet stack.

Sheets Liners

TopTier offers comprehensive sheet handling capabilities. Freezer separator sheets that facilitate air flow are handled. Sheet insertion equipment is used to place an empty pallet onto a half load allowing double stack loads.

Features

Pallet liners are inserted with a horizontally travelling vacuum pick and place device

Tie sheets, freezer sheets, slip sheets, and top caps are inserted with a vertically and horizontally travelling vacuum pick and place device capable of placing a sheet at any level of the load

Sheets inserted at load build position for unitized loads

Tie sheet inserters can be equipped with up to three pick positions allowing separate sheet styles

Low Infeed: Sheets are loaded into a 18" capacity drawer and safely loaded during palletizer operations

High Infeed: Sheet inserter mounted above or at mezzanine level. The mezzanine level device is manual loaded with up to 18" of sheets with one or two bins available. Bins may be loaded at ground level and positioned with a forklift. Optional lift device is available to raise sheet stack to the upper level position.

Sheet bin loading with no interruption of operations

Sheet size less than 60" in either dimension including 2, 3 or 4 tab models

Capacity of 18" of sheets

速率  10-12 箱/分钟
产品每种产品类型,包括箱、袋、有托盘、无托盘、开顶、有盖、缠绕过多或未缠绕、捆装货、嵌套、展示包、手提包等
最小箱尺寸5"
最大箱尺寸24"
最大箱高度18"
最大箱重量200lbs
最小层隔板尺寸38"
最大层隔板尺寸50"
标准货物高度84"
占地面积                                                                89" x 129"

 

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