Stretch wrapping

GENESIS FUTURA/2

GENESIS FUTURA/2

Automatic DOUBLE CARRIAGE stretch wrapper that allows low investment costs and, consequently, high levels of competitiveness guaranteeing low consumption of electricity, high reliability and long service life.

GENESIS FUTURA/2
OUTPUT CAPACITY UP TO 125 P/H
OUTPUT CAPACITY UP TO 125 P/H
CUBE TECHNOLOGY™
CUBE TECHNOLOGY™
NIP&TUCK TAIL SYSTEM
NIP&TUCK TAIL SYSTEM

product benefits

S-PATTERN

Lower neckdown, maximum savings

LOW TCO

Reduced total operative costs

DYNAMIC PARACHUTE

Best in class solution for ring position locking, standard component for maximum operator safety

MODULAR DESIGN

Prepared for quick upgrades setup

QUICK AND FLEXIBLE SETUP

Quick and easy replacement of most components

WRAPPING CYCLE FLEXIBILITY

Possibility to start and finish wrapping cycle at any position on the load

STANDARD EQUIPMENTS

SCF - FIXED PRE-STRETCH CARRIAGES
SCF - FIXED PRE-STRETCH CARRIAGES

Two carriages with single motorization on-board of each one, powered through electrical sliding contatcs. Possibility to pre-stretch the film at fixed values up to 350%.

FUTURA CLAMPS
FUTURA CLAMPS

Pneumatically driven clamp units with hot wire film cutting which incorporates also the device for final sealing of the film tail on the contrast.

overview

Double pre-stretch carriage machine, construction solutions were adopted to minimise transport costs and installation time with economic advantages for the end user.

GENESIS FUTURA/2 New Genesis Futura/2 rotating ring stretch wrapper with 2 pre-stretch carriages

option & data sheet

SCV - CUBE TECHNOLOGY L.1 - VARIABLE PRE-STRETCH CARRIAGE

Pre-stretch carriage with double independent DC motorisation on-board.
Variable pre-stretching with 150%-400% range, which can be selected from the control panel and with control system through inverter.
It is possible to apply up to 12 containment force values on the pallet.
 
The standard carriage is equipped with a 500/20" mm film reel height; optional carriage can be equipped with a 750/30" mm film reel height.

The adjustment of the containment force on the pallet is controlled by a reactive system based on the CUBE TECHNOLOGYTM Level 1.
 
SCV - CUBE TECHNOLOGY L.1 - VARIABLE PRE-STRETCH CARRIAGE

SCV_P - CUBE TECHNOLOGY L.2 - VARIABLE PRE-STRETCH CARRIAGE

Pre-stretch carriage with double independent DC motorisation on-board.
Variable pre-stretching with 150%-400% range, which can be selected from the control panel and with control system through inverter.
It is possible to apply up to 12 containment force values on the pallet.
 
The standard carriage is equipped with a 500/20" mm film reel height; optional carriage can be equipped with a 750/30" mm film reel height.

The adjustment of the containment force on the pallet is controlled by a PROACTIVE system based on the CUBE TECHNOLOGYTM Level 2.
EXACTLY the right amount of film EXACTLY in the correct position with EXACTLY the proper containment force
 
SCV_P - CUBE TECHNOLOGY L.2 - VARIABLE PRE-STRETCH CARRIAGE

NIP&TUCK CLAMP

Optional device for clamping, cutting and threading the film without sealer.

The last tail of the wrapping film is inserted into the second-last wrap.

NIP&TUCK CLAMP

VERTICAL PRESSURE PLATEN

Device for pallet retaining system that apply a vertical force on the pallet during table rotation, to keep it more stable during wrapping operations.
Used with particularly unstable loads and the upper covering systems (Top Inside/Top Outside).

VERTICAL PRESSURE PLATEN

TOP INSIDE COVER DEVICE

Automatic system integrated in the structure of the machine for covering the upper surface of the pallet.

Allows a waterproof or dustproof protection of the load.

TOP INSIDE COVER DEVICE

ROPING DEVICE

Optional system to reduce the width of the film to a "rope" and ensure a more effective stabilisation of the load.

Available in 3 versions:

ROPING FROM BOTTOM

Reduce the film bandwidth from the bottom, creating a small rope that is applied at the level of wood axis of the pallet, while the remain part of film not roped is applied on product. 

ROPING FROM TOP

Reduce the film bandwidth from top to bottom, to create a complete rope that is normally applied at  the level of wood axis of the pallet.

The pallet is wrapped from the bottom up to its top with open band film. The film band is then narrowed from the top along its entire length to create a "rope" and applying the cord in a spiral down to the bottom. The final part of the cycle is carried out with open film.

ATTENTION: this operation involves the "cord" being placed on the product. If the product or its packaging is delicate they could be damaged.

ROPING WITH DOUBLE MOVEMENT

The cycle consists in wrapping the pallet from the bottom up to its top with film in open band to then narrow it from the top downwards forming a double "rope". The final part of the cycle is carried out with open film. The narrowing movements of the film band can be independent or synchronised with each other.

ATTENTION: this operation involves the "cord" being placed on the product. If the product or its packaging is delicate they could be damaged.

 

ROPING DEVICE

CENTER MACHINE PALLET LIFTER

Device to lift up the pallet in order to allow the wrapping of the wooden pallet.

It is normally used in combination with roping device to guarantee the maximum stability of the load

Available with pneumatic or hydraulic drive.

It is located under the central machine conveyor.

CENTER MACHINE PALLET LIFTER

RCONNECT

Device for controlling, collecting, processing and filing large amounts of data from installed machines. Through a dedicated access-controlled portal, accessible from PCs or any portable device, you can connect to all machines equipped with the Rconnect system and monitor their performance 24/7.

- Monitor your performance
- Improve your efficiency
- Detect and inspect your line failures
- Remote assistance in private connection without need of company LAN

RCONNECT

ARC - AUTOMATIC REEL CHANGER

Motorized unit to carry out, automatically and without any intervention of the operator, the ejection of the empty cardboard reel core and position the new reel of film for wrapping.

Available in the single ARC/1 with one spare reel and the ARC/2 version with two reels; compatible also with Top Inside.

The reel change units are positioned inside the perimeter protections, but outside the clearance of the ring and, therefore, it is possible to position the new reels in conditions of total safety without stopping the operation of the wrapping machine.

ARC - AUTOMATIC REEL CHANGER

VCA - CORNER APPLICATOR

Automatic corner applicator device for the protection of the pallet corners.

It consists of vertical storages combined with vaccum grippers and moving hands.

Thanks to a special control system (ROBOPAC patent) the vacuum grippers are able to "locate" in a fully automatic way the corners of the pallet, without any manual setting or adjustment.

VCA - CORNER APPLICATOR

TPM KIT & TROUBLESHOOTING

LESS IS MORE

TPM kit means lower and preventive maintenance and higher productivity.

- Avoid production lines downtime

- Visual control of the machine status

- Faster troubleshooting (optional add-on that helps operators to solve eventual problems)

Easy lubrication operations, red/green colored rings manometers and maintenance schedule directly on HMI with indicators and warnings.

TPM KIT & TROUBLESHOOTING

SLIPSHEET FOLDING DEVICE

Device to allow the wrapping of lower flaps on slip-sheets with or without wooden pallet.

SLIPSHEET FOLDING DEVICE

Pallet dimensions min - max mm

400x600 - 1220x1220

  inches 16x24 - 48x48
Maximum pallet height mm

2000

  inches 80

Standard power supply voltage and frequency V - Hz

400-415 ± 5% - 50 ± 1%

Optional power supply voltage and frequency V - Hz

380-480 ± 5% - 60 ± 1%

Compressed air pressure Bar

6 ± 1

Film reel height mm

500

  inches 20
Max reel diameter mm

250

  inches 10

Optional film reel height

mm 750   inches 30

brochure

download
back to top