Stretch wrapping

GENESIS THUNDER HS/2

GENESIS THUNDER HS/2

Ultra high speed rotating ring machine with two pre-stretch carriages. Genesis Thunder is a real concentrate of technology, able to obtain absolute level performances both in terms of speed and material saving, as well as load stabilization that prevents damages that can affect the quality of the final product and the resulting waste. Thus, constituting an indirect source of economic and environmental cost savings.

GENESIS THUNDER HS/2
OUTPUT CAPACITY MORE THAN 200 P/H
OUTPUT CAPACITY MORE THAN 200 P/H
CUBE TECHNOLOGY™
CUBE TECHNOLOGY™
NIP&TUCK TAIL SYSTEM
NIP&TUCK TAIL SYSTEM

product benefits

S-PATTERN

Lower neckdown, maximum savings

LOW TCO

Reduced total operative costs

DIRECT-DRIVE PRE-STRETCH ROLLERS

Servo controlled direct-drive motors for full control of pre-stretch and containment force

HYGENIC DESIGN

Smooth & neath design for cleaning operations

DYNAMIC PARACHUTE

Double redundant and continuous locking mechani for maximum operator safety

MODULAR DESIGN

Prepared for quick upgrades setup

QUICK AND FLEXIBLE SETUP

Quick and easy replacement of most components

WRAPPING FLEXIBILITY

Possibility to start and finish wrapping cycle at any position on the load

STANDARD EQUIPMENTS

BGS_P - FIXED PRE-STRETCH CARRIAGES
BGS_P - FIXED PRE-STRETCH CARRIAGES

Servo controlled with external direct-drive motorization to pre-stretch at fixed values. Force to load is controlled by a PROACTIVE system.

FUTURA CLAMP
FUTURA CLAMP

Pneumatically driven clamp units with hot wire film cutting which incorporates also the device for final sealing of the film tail on the contrast

overview

Genesis Thunder HS/2, born to set higher standards

 

·        HI-RESISTANCE MONOBLOCK ALUMINIUM RING

·        SERVO CONTROLLED DIRECT-DRIVE PRE-STRETCH MOTORS 

·        HYGENIC & ERGONOMIC DESIGN 

·        NOISELESS OPERATION WITH EXTREMELY REDUCED MAINTENANCE

·        ENGINEERED TO REDUCE MAINTENANCE & INTERVENTIONS

·        AUTOMATIC DYNAMIC PARACHUTE

·        MAXIMUM FLEXIBILITY WITH ALL THE PALLET SIZES

4 columns version available as option

GENESIS THUNDER HS/2 FASTER THAN EVER Genesis Thunder with SUPERVELOCE kit

GENESIS THUNDER HS/2

option & data sheet

BGS - FIXED PRE-STRETCH CARRIAGE WITH REACTIVE SYSTEM

Pre-stretch carriage with rollers controlled by two external direct-drive servo-motors.

Possibility to pre-stretch the film in fixed way apply up to 12 containment force values on the load.
 
The standard carriage is equipped with a 500/20" mm film reel height; optional carriage can be equipped with a 750/30" mm film reel height.

The adjustment of the containment force on the pallet is controlled by a REACTIVE system using a load cell.
BGS - FIXED PRE-STRETCH CARRIAGE WITH REACTIVE SYSTEM

BVS_P - CUBE TECHNOLOGY L.2 - VARIABLE PRE-STRETCH CARRIAGE

Pre-stretch carriage with rollers controlled by two external direct-drive servo-motors.

Possibility to pre-stretch the film in variable way, in continuous and adjustable on HMI and apply up to 12 containment force values on the load.

The standard carriage is equipped with a 500/20" mm film reel height; optional carriage can be equipped with a 750/30" mm film reel height.

The adjustment of the containment force on the pallet is controlled by a PROACTIVE system based on the CUBE TECHNOLOGYTM Level 2.

EXACTLY the right amount of film EXACTLY in the correct position with EXACTLY the proper containment force

BVS_P - CUBE TECHNOLOGY L.2 - VARIABLE PRE-STRETCH CARRIAGE

NIP&TUCK CLAMP

Optional device for clamping, cutting and threading the film without sealer.

The last tail of the wrapping film is inserted into the second-last wrap.

NIP&TUCK CLAMP

VERTICAL PRESSURE PLATEN

Pallet retainer system during wrapping, mandatory with upper covering systems (Top Inside / Top Outside) or with particularly unstable loads.

Air blowers are installed on the pressure platen plate to keep the film sheet in position.

VERTICAL PRESSURE PLATEN

TOP INSIDE COVER DEVICE

Automatic integrated in the structure system for covering the upper surface of the pallet and obtain protection against dust and water

TOP INSIDE COVER DEVICE

TOP OUTSIDE COVER DEVICE

Automatic system for covering the upper surface of the pallet against dust.

It's an independent structure placed outside the machine, normally installed on the conveyor before wrapper position.

The top of the pallet is covered with the pallet in motion.

The device has electrical system integrated with the wrapping machine.

An electrical crane system (optional) is fixed on the top structure for easier reel replacement.

TOP OUTSIDE COVER DEVICE

ROPING DEVICE

Optional system to reduce the width of the film to a "rope" and ensure a more effective stabilisation of the load.

Available in 3 versions:

ROPING FROM BOTTOM

Reduce the film bandwidth from the bottom, creating a small rope that is applied at the level of wood axis of the pallet, while the remain part of film not roped is applied on product. 

ROPING FROM TOP

Reduce the film bandwidth from top to bottom, to create a complete rope that is normally applied at  the level of wood axis of the pallet.

The pallet is wrapped from the bottom up to its top with open band film. The film band is then narrowed from the top along its entire length to create a "rope" and applying the cord in a spiral down to the bottom. The final part of the cycle is carried out with open film.

ATTENTION: this operation involves the "cord" being placed on the product. If the product or its packaging is delicate they could be damaged.

ROPING WITH DOUBLE MOVEMENT

The cycle consists in wrapping the pallet from the bottom up to its top with film in open band to then narrow it from the top downwards forming a double "rope". The final part of the cycle is carried out with open film. The narrowing movements of the film band can be independent or synchronised with each other.

ATTENTION: this operation involves the "cord" being placed on the product. If the product or its packaging is delicate they could be damaged.

 

ROPING DEVICE

CENTER MACHINE PALLET LIFTER

Device to lift up the pallet in order to allow the wrapping of the wooden pallet.

It is normally used in combination with roping device to guarantee the maximum stability of the load

Available with pneumatic or hydraulic drive.

It is located under the central machine conveyor.

CENTER MACHINE PALLET LIFTER

RCONNECT

Device for controlling, collecting, processing and filing large amounts of data from installed machines. Through a dedicated access-controlled portal, accessible from PCs or any portable device, you can connect to all machines equipped with the Rconnect system and monitor their performance 24/7.

- Monitor your performance
- Improve your efficiency
- Detect and inspect your line failures
- Remote assistance in private connection without need of company LAN

RCONNECT

ARC - AUTOMATIC REEL CHANGER

Motorized unit to carry out, automatically and without any intervention of the operator, the ejection of the empty cardboard reel core and position the new reel of film for wrapping.

Available in the single ARC/1 with one spare reel and the ARC/2 version with two reels; compatible also with Top Inside.

The reel change units are positioned inside the perimeter protections, but outside the clearance of the ring and, therefore, it is possible to position the new reels in conditions of total safety without stopping the operation of the wrapping machine.

ARC - AUTOMATIC REEL CHANGER

VCA - CORNER APPLICATOR

Automatic corner applicator device for the protection of the pallet corners.

It consists of vertical storages combined with vaccum grippers and moving hands.

Thanks to a special control system (ROBOPAC patent) the vacuum grippers are able to "locate" in a fully automatic way the corners of the pallet, without any manual setting or adjustment.

VCA - CORNER APPLICATOR

TPM KIT & TROUBLESHOOTING

LESS IS MORE

TPM kit means lower and preventive maintenance and higher productivity.

- Avoid production lines downtime

- Visual control of the machine status

- Faster troubleshooting (optional add-on that helps operators to solve eventual problems)

Easy lubrication operations, red/green colored rings manometers and maintenance schedule directly on HMI with indicators and warnings.

TPM KIT & TROUBLESHOOTING

SLIPSHEET FOLDING DEVICE

Device to allow the wrapping of lower flaps on slip-sheets with or without wooden pallet.

SLIPSHEET FOLDING DEVICE

LOW-LEVEL MOTOR

Ring lifting motor in ergonomic position, no more needs of maintenance platforms

LOW-LEVEL MOTOR

MOBILE STOP KIT

Kit to allow top film positioning also on low pallets.

MOBILE STOP KIT

Pallet dimensions min - max mm

400x600 - 1270x1270

  inches 16x24 - 50x50
Maximum pallet height mm

2000

  inches 80

Standard power supply voltage and frequency V - Hz

400-415 ± 5% - 50 ± 1%

Optional power supply voltage and frequency V - Hz

380-480 ± 5% - 60 ± 1%

Compressed air pressure Bar

6 ± 1

Film reel height mm

500

  inches 20
Max reel diameter mm

250

  inches 10
Optional film reel height mm 750   inches

30

brochure

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